Measuring a Hall effect crankshaft sensor

Sensor information

Type: Crankshaft sensor Hall-type
Power supply: From system relay or ECU, 12 V or 5 V and ground
Signal type: Frequency varying
Signal level: Switching between 0 V and 5 V

Workings of the crankshaft sensor

A Hall-sensor can be used to measure magnetic field strength. In the use for automotive applications the sensor placed next to or opposite of a permanent magnet. When a metal object passes the sensor, the magnetic field is disrupted. The sensor electronics convert the disruption of the magnetic field to a digital signal by pulling a voltage from the ECU to ground depending on the magnetic field strength.

The object that disrupts the magnetic field is often a metal disk or ring with a certain hole pattern placed on the end of the crankshaft. When the crankshaft rotates, the hole pattern is visible in the crankshaft sensor signal. The frequency of the signal depends of the amount of holes in the disk and how fast the crankshaft is rotating. The position of the engine can be determined from the combination of a camshaft and crankshaft signal.

Connecting the lab scope

Correct functioning of the crankshaft sensor can be checked by measuring the following signal voltages, see figure 1:

Channel Probe Voltage Range
1 Red probe Sensor output signal 8 V
Black probe Ground at battery
2 Yellow probe Positive side of sensor power supply 20 V
Black probe Negative side of sensor power supply
Measuring diagram
Figure 1: Measuring diagram
Measuring a working crankshaft sensor
Figure 2: Measuring a working crankshaft sensor

The lab scope is connected to the crankshaft sensor via a Measure lead TP-C1812B and Back Probe TP-BP85. The lab scope is set to normal scope mode with the trigger-timeout at infinite. When a one-shot measurement is started with these settings, the measurement is performed when the engine is cranked.

Measuring

Figure 3 shows a waveform of a crankshaft sensor of an engine during cranking. This signal can be downloaded and used to correctly set up the lab scope or as reference signal.

Download crankshaft sensor measurement

Lab scope measurement of crankshaft sensor during cranking

Figure 3: Lab scope measurement of crankshaft sensor during cranking

Channel 1 (red) shows the crankshaft sensor signal and channel 2 (yellow) the power supply of the crankshaft sensor. The short spike in the signal at the beginning of the measurement is caused by the switching on of the starter motor. This spike has no effect on the performance of the engine management system because it only reacts to rising and falling edges in the signal. The measured camshaft sensor generates two pules per revolution.

The pattern and number of pulses per revolution can differ from system to system. Systems with (a lot) more pulses per revolution have a higher signal frequency. The used sample frequency may then be too low to make the signal visible. In that case it can be increased via the instrument bar.

The power for the crankshaft sensor in this measurement example is supplied from a system relay. Other cars may have a power supply from the ECU with possibly a different voltage, for example 5 V.

Diagnosis

Signal values may differ on different types of engine control units and crankshaft sensors. Consult ATIS for information on specific engine control units and crankshaft sensors.

The following signal deviations can indicate a problem:

  • No signal:
    Cause: back probes have no connection (perform a connection test), no power supply, signal wire shorted to ground, sensor loose or mounted incorrectly, sensor defective
  • Signal voltage too high:
    Cause: poor or no ground on power supply, sensor defective
  • Noisy signal:
    Cause: wiring of signal or power supply damaged, poor connection in connector terminals, sensor loose, sensor defective
  • Signal shows an offset:
    Cause: scope is not set to DC coupling: DC, poor power supply to camshaft sensor, sensor defective
  • Signal has faulty pattern:
    Cause: disk or ring damaged

RELATED ARTICLES

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With a lab scope an inductive crankshaft sensor is measured during cranking of an engine, as well as during idling. The signal from the sensor is shown and can be downloaded. To help determining whether an inductive crankshaft sensor is functioning correctly, different possible deviations from the example signal are mentioned along with probable causes.
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Disclaimer

This document is subject to changes without notification. All rights reserved.

The information in this application note is carefully checked and is considered to be reliable, however TiePie engineering assumes no responsibility for any inaccuracies.

Safety warning:

  • Before measuring, check that sources of dangerously high voltages are switched off or shielded from contact. Voltages considered to be dangerous are voltages over 30 V AC RMS, 42 V AC peak or 60 V DC.
  • Keep a clean working environment when doing measurements.
  • This measurement and procedures are a examples / measuring suggestions and are no prescribed protocols.
  • TiePie engineering can not anticipate the safety actions that need to be taken to protect persons and appliances. Before starting a measurement, check which safety measures need to be applied.